A-36 Apache

Sid Smith & The A-36A

When Sid Smith owned the A-36 back in the late 60's and early 70's the plane was converted to a "D" model scoop, dog house and radiator along with the conversion of the early model gear legs to the later style leg.

Cockpit & Instrument Panel

Cockpit

Modern Avionics

The radios will be removable when at airshows to retain the A-36's original appearance inside.

Interior Wiring And Conduits

SCR-695-A Control Box

The SCR-695-A Control Box was modified to accept and "hide" the Becker radio circuit breakers while still being accesseble to the pilot during flight.

Hiding The Circuit Breakers

Breaker Cover

Rolling Radio Rack

The rolling radio rack and its radios were used to hide the modern components.

The Radiator

The A-36 originally used a radiator built from Rich Low Brass and similar in style to oil coolers of that time. AAS is currently working with Erik Hokuf of Air Corps Aviation in building a radiator to its original specs for use in the A-36 and retaining its originallity.

Radiator Fixture

Radiator Outlet Tube & Tank Fabrication

The outlet tube was fabricated and held in place by three supports at the bottom of the radiator, the inlet tanks were pressed out of form blocks and installed in the upper end of the radiator.

Radiator End Plates

New end plates were fabricated for the radiator using the CNC.

Cooling Tubes

Radiator cooling tubes that will be used in the fabrication of the radiator.

Milling Radiator Core Tube Fixture

The milling machine was set up to drill and ream to end plates that will hold the core tubes of the radiator.

Cooling Tube Fixtures

The cooling tubes will be assembled in a fixture with a template that profiles the core sections of the radiator. Once the core blocks are assembled they will be pressed into the shells of the radiator.

Fitting Tubes Into Core Fixture

Stacking Tubes

Baking The Core

After assembly the core was baked in its fixture

Finished Radiator Core Segment

Radiator Core & Shell Assembly

Pressure Check Of New Core Assemblies

Coolant & Oil Lines

Since the coolant and oil lines are built for each aircraft, new parts had to be fabricated for the Allison on the A-36.

Fabricating Parts

During the restoration many missing parts were manufactured using Gibbs Cam software and our HASS CNC.

Fuel Fittings

Gibbs Cam drawing of one of the fuel fittings.

Fuel Check Valves

New fuel check valves were drawn and manufactured using original parts and drawings from N.A.A. on the CNC.

Wing Assembly

American Aero's P-51 wing fixture was being used to build up Selby Burch's "D" model wing while the A-36 was being restored. It was decided to have Cal-Pacific build the A-36 wing at their facility so the project wouldn't be waiting an extended period of time.

Wings

Fuelcell Installation & Plumbing

Wing Prep & Prime

After the wing arrived the fuel bladders were installed and plumbed. The wing was then primed and filled per N.A.A. specifications. The A-36 wing tip extensions are diffrent then the later P-51 since the extension and tip are riveted together permenantly.

Assembly

The mating of the fuselage and wing.

Fuselage & Wing

A-36 Cooling Scoop

Lower Radiator Skins

Lower Radiator Closeout With IFF Lights

IFF Lights

Recessed Fasteners For IFF Panel

Ailerons

The A-36 has ailerons that are much more complex then the later version Mustangs. The aileron consists of more parts and a much tighter leading edge roll. Our "D" model aileron fixtures were re-fitted to accept the build up of the earlier ailerons.

Aileron Build Up

Flaps

The flaps are the same as the later model Mustang

Assembly Of The Flaps

The flaps were built in our existing fixtures by Tom and Linda.

Fitting & Hanging The Flaps

Wing To Fuselage Fairings

The wing to fuselage fairings along with the elephant ears were built in house by Linda and Steve.

Fabricating New Wing Fairings

Aileron Trim

Interior Paint & Markings

Throughout the airframe the correct color primers, markings and bare anodized skins were used.

Wing & Wheel Well Details

Right Hand Wheel Well

Wheel Well

Wheel Well

Wheel Well Data Plates

Firewall Bulkhead

Wheel well

Hydraulics

All of the hydraulic components have been overhauled and restored to represent factory components using inspection stamps, brass safety wire and lead seals.

Cowl Frame Work

The newly fabricated cowling will be fitted to the frame work around the engine.

Lower Cowling Fabrication

The entire A-36A cowling was fabricated in house from aluminum and stainless steel. The lower sections are split into left and right halves so you can access the guns and ammo box'es.

Lower Cowl

Cowling Fabrication & Spot Welding

All doublers and hat sections were installed with spot welds like the originals.

Fabricating Left & Right Lower Gun Cowlings

Steve and Linda fabricated all of the lower cowling in house, while Ashley fabricated the upper induction trunk.

Pre Oiler & Nose Gun Ammo Boxes

Fabricating Nose Ammo Boxes

Spent Ammo & Link Catch Box

Lower Cowling

After the skins were fabricated, doublers and hat sections were added like the original damaged pieces.

Upper Cowl Fabrication

Loft drawings were used to build a fixture for the fabrication of the upper cowl.

Upper Cowling Skin Fabrication

Upper Cowling & Induction Trunk

Lefthand Cowl Fabrication

Forward Lower Transition Of The Cowl

Fabrication Of Forward Gun Cowl

The A-36 has a two piece cowl in front to access the guns

Fitting The M2's

Two of the 50's are installed in the nose with their ammo boxes and their link and spent shell catch box.

Nose Gun

Fabricating M2 Barrel Fairings

Fabricated Nose M2 Blast Tubes

Blast Tubes Installed

Curtiss Electric Propeller

Wing Ammo Boxes

The original boxes didn't excist so four new ones were fabricated

New Ammo Box

New Decals For Shell Loading